AutoTend

Overview

The AutoTend Machine Tending Solution is a low-risk, cost-effective way to automate the loading and unloading of milling and lathe machines. Designed for fast deployment and easy integration, AutoTend helps manufacturers recover lost runtime and achieve a rapid return on investment—often in as little as one year. Unlike traditional systems, AutoTend streamlines automation by eliminating the need for custom programming or permanent modifications to your machine’s control panel. Both hardware and software are installed independently and configured to mimic the actions of a skilled operator, delivering automation without complexity.

How It Works

• Part Supply

  Raw parts are retrieved from trays, conveyors, or bins. This ensures a steady and organized feed into the automation system.

• Pick & Grip

  The robot uses customized end-of-arm tooling to securely grip each part. Accurate gripping prevents damage and ensures reliable handling.

• Transfer & Position

  Parts are transported and precisely aligned into the machine. Proper positioning maximizes machining accuracy and reduces errors.

• Machine Interaction

  AutoTend signals or interfaces with the CNC/lathe to start the cycle. Seamless communication ensures synchronization with production processes.

• Outfeed & Sorting

  Parts are placed on conveyors, trays, or pallets for onward processing. Organized sorting streamlines downstream operations and workflow efficiency.

• Fully Automated Pallet Strapping System

  Automating the strapping process reduces manual labor and ensures each pallet is securely bound. This enhances safety, improves load stability during transport, and speeds up the packing process while maintaining consistent quality.

Benifits

• +25% Quality Improvement

  Achieve consistent, repeatable accuracy that reduces waste and enhances product quality. Improved reliability ensures every part meets your production standards.

• Improved Ergonomics & Safety

  Handles heavy, hazardous, or awkward parts, reducing workplace strain. Employees stay safe while productivity continues without compromise.

• Operates in Harsh Environments

  Designed to work in extreme temperatures, wet, dusty, or corrosive conditions. Optional protective robotic suits extend system durability and reliability.

• Rapid ROI

  Automation typically pays for itself in a year or less. Lower operational costs and higher efficiency accelerate your investment returns.

• Space-Saving Options

  Overhead-mounted configurations free up valuable floor space. Ideal for optimizing plant layout without sacrificing production capacity.

• Payload Versatility & Higher Throughput

  Floor-mounted systems can handle heavier components effortlessly. Continuous operation and reduced downtime keep production moving efficiently.

Applications

• CNC Milling & Turning

  Automates loading and unloading for lathes and machining centers, reducing operator intervention. Enhances consistency and cycle times while handling parts of varying sizes and shapes.

• Grinding & EDM

  Provides precise handling for abrasive and spark-eroding operations. Improves safety and repeatability in delicate or high-precision processes.

• Molding & Pressing

  Seamlessly integrates with injection molding, compression molding, stamping, and forging presses. Ensures consistent part placement, faster cycle times, and reduced downtime.

• Welding & Etching

  Delivers reliable part presentation for welding, laser etching, or surface treatments. Maintains consistent quality and reduces manual handling risks.

• Material Handling

  Manages raw stock, scrap removal, and potentially hazardous materials safely. Optimizes workflow and minimizes operator exposure to repetitive or dangerous tasks.

• Finishing & Inspection

  Automates deburring, flash removal, and quality control inspections. Enhances precision, repeatability, and overall production efficiency.

Considerations

• Part Characteristics

  Assessing product dimensions, weight, variety, and handling complexity ensures the system can manage all parts efficiently and safely.

• Process Compatibility

  Seamless integration with existing machines, production lines, and workflows maximizes efficiency and minimizes disruption.

• Performance Goals

  Defining desired throughput, cycle time improvements, and productivity targets ensures the system meets your operational expectations.

• Tooling & Hardware

  Custom end-of-arm tooling (EoAT), infeed/outfeed design, and precise part placement support accurate and reliable handling.

• Intelligence & Control

  Machine vision, software, and system integration enable intelligent automation and real-time process monitoring.

• Environment & Validation

  Solutions account for environmental conditions and protective requirements, with Factory Acceptance Testing (FAT) validating performance before deployment.

Technologies & Specifications

• Custom End-of-Arm Tooling (EoAT)

  Engineered for precise, product-specific handling. Designed to adapt to varying shapes, sizes, and materials for seamless automation.

• Robust Payload Capacity

  Supports from 1 lb to 1,764 lbs to suit diverse applications. Ensures reliable handling of both lightweight components and heavy assemblies.

• High System Capacity

  Can tend up to 5 machines simultaneously with 720 cycles per hour. Optimizes throughput while maintaining consistent accuracy across operations.

• Advanced Vision Systems

  3D and AI-powered options for accurate detection and positioning. Enhances precision in complex pick-and-place, inspection, and alignment tasks.

• Safety & Seamless Integration

  Interlocks with existing machinery and safety systems. Protects operators and equipment while maintaining uninterrupted production flow.

• Custom Accessories & Robotics Ecosystem

  Supports inspection, barcode verification, labeling, and more. Build using industry-leading robots like Fanuc, ABB, and Universal Robots for versatile automation.